Manufacturing evolves constantly. Falcon Group’s Tool Division branded as ENCORE®, manufactures and sells cutting tools, our mission being to provide products that meet customers’ requirements in a timely manner. We design and build new tools from scratch, modifying existing tools to improve their performance or functionality, and refurbish or repair tools that have been worn or damaged. We are specialized in the process of designing and developing cutting tools that are optimized for a specific manufacturing process. This can involve selecting the appropriate materials and geometries for the cutting tool, as well as determining the optimal cutting parameters, such as cutting speed, feed rate, and depth of cut.
Manufacturing evolves constantly. Falcon Group’s Tool Division branded as ENCORE®, manufactures and sells cutting tools, our mission being to provide products that meet customers’ requirements in a timely manner. We design and build new tools from scratch, modifying existing tools to improve their performance or functionality, and refurbish or repair tools that have been worn or damaged. We are specialized in the process of designing and developing cutting tools that are optimized for a specific manufacturing process. This can involve selecting the appropriate materials and geometries for the cutting tool, as well as determining the optimal cutting parameters, such as cutting speed, feed rate, and depth of cut.
When providing our cutting tool engineering services to customers, the process typically starts with understanding the customer’s specific requirements and manufacturing process. This can involve analyzing the materials that will be cut, the desired finished product, and any constraints on the manufacturing process. Based on this information, our tool engineer will then design and develop cutting tools that are optimized for the customer’s process, taking into account factors such as tool life, cutting performance, and cost.
Regrinding and resharpening are the process of restoring worn or broken cutters and tools to their original shape and sharpness. Our Cutting tool division is fully equipped with specialized equipment such as grinders and sharpeners to meet any refurbishment requirements. The regrinding process involves removing a small amount of material from the cutting edges of the tool to restore its sharpness and shape. Regrinding and resharpening can extend the life of a tool, saving money on replacement costs. We have the expertise and experience to ensure the customers tools are properly restored and safe to use.
At Falcon Group’s Tool Division, ENCORE®, we understand that manufacturing processes are constantly evolving, and we are committed to providing cutting-edge cutting tools to meet our customers’ needs. Our mission is to design, manufacture, and sell cutting tools that meet our customers’ requirements in a timely manner.
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